• Fengfan Zinc Electroplating Chemicals For Cyanide Zinc Plating Process JZ-1
  • Fengfan Zinc Electroplating Chemicals For Cyanide Zinc Plating Process JZ-1

Fengfan Zinc Electroplating Chemicals For Cyanide Zinc Plating Process JZ-1

Liquid brightener for cyanide and low-cyanide zinc baths, rack or barrel. Share bath volume, part type and current density for make-up settings.
  • Fengfan Zinc Electroplating Chemicals For Cyanide Zinc Plating Process JZ-1

Description

Product Overview

Zinc electroplating chemicals usually arrive as a kit — brightener, carrier, purifier, each with its own dosing point and its own drum. JZ-1 keeps it simpler: a single liquid brightener goes into the make-up, and the optional cyanide antidote is marked on the sheet as not normally necessary. Fewer components means fewer drums on the floor, fewer dosing supports misread, and a bath a shift supervisor can top up from one figure on the analysis sheet.

A zinc plating brightener has two jobs in a cyanide bath. It sets how bright and how level the zinc comes out of the tank, and it keeps throwing power usable on parts with recesses, blind holes and shielded faces. The same additive is specified for the cyanide-free make-up column and for the low-cyanide column, so a shop moving away from cyanide keeps the brightener identical while the rest of the bath changes — operators relearn one variable instead of the whole line.

When a cyanide zinc plating process is running well, the brightener is rarely what people are fighting. Most trouble sits upstream — oil left after degreasing, scale left after pickling, a rinse that has gone stale — or downstream in the passivation. So this product sets out the whole sequence: the make-up, the operating window, the process flow and the bath checks, with the additive judged in the context where it actually works.

Bath Composition

ParameterValue
Product typeZinc electroplating chemicals — cyanide zinc brightener
Make-up columnsCyanide-free and low-cyanide
Zinc oxide9–12 g/L in the cyanide-free column; 7–12 g/L in the low-cyanide column
Sodium cyanidenone in the cyanide-free column; 1–8 g/L in the low-cyanide column
Sodium hydroxide100–130 g/L in the cyanide-free column; 100–120 g/L in the low-cyanide column
JZ-1 brightener4–8 g/L in both columns
Cyanide antidote4 g/L cyanide-free; 3–5 g/L low-cyanide; optional and not normally necessary
Bath analysisZinc metal and free cyanide checked by titration
Supply formLiquid concentrate, dosed by volume into the make-up
Typical linesRack and barrel work in industrial metal plating

Operating Window & Line Settings

  • Bath temperature: 5–40 °C. The window is wide enough that most shops run without a chiller; if the tank sits in a hot corner in summer, watch the work from the top of the range before you reach for more brightener.
  • Anode: 0# zinc plate, with an anode-to-cathode ratio (SK:SA) of 1:1.5–2 so the zinc dissolves at the rate it plates out and the bath does not drift lean.
  • Rack plating: cathode current density 0.5–4 A/dm², with cathode movement of 8–12 cycles per minute to keep fresh solution at the part face.
  • Barrel plating: cathode current density 0.5–3 A/dm² and a barrel rotation of 6–8 times per minute. Faster rotation covers small parts better but wears the contacts sooner, so set it against the part mix rather than to the maximum.
  • Line type: manual and automatic industrial electroplating lines both sit inside this window, provided the rectifier holds a steady current and the drop across the busbars is measured rather than guessed.
  • Bath analysis: on the low-cyanide column, keep zinc metal and free cyanide on a titration schedule, so the current density you set today means the same thing next week.

Process Flow

  1. Degrease alkaline chemically — strip drawing lubricant, stamping oil and handling soil. A part that leaves this stage with a broken water film will fail later no matter what the plating tank does.
  2. Wash with hot water — hot rinsing lifts the alkaline film and the loosened oil before either can settle back on the surface.
  3. Remove the rust with acid — pickling takes off oxide and heat scale and exposes clean steel for the deposit.
  4. Wash, then rinse in running cool water — two stages are the point: the first carries the bulk of the acid away, the second makes sure nothing is left to drag into the bath.
  5. Activate in hydrochloric acid, then rinse — activation re-opens the surface so zinc can nucleate evenly instead of sitting on a passive film.
  6. Plate zinc — the part stays in until the thickness target is met; this is where brightener level, current density and temperature have to agree with each other.
  7. Recycle the drag-out, then rinse — returning the drag-out cuts brightener loss and keeps the rinse water cleaner for longer.
  8. Neutralise in 2–3% nitric acid — a short dip removes alkaline residue and gives the passivation an even surface to work on.
  9. Passivate — the conversion film that carries most of the corrosion protection, and the step that decides the final colour.
  10. Dry and solidify at 60–80 °C — drying completes the film; overheating before the film has set can craze it.

Substrates, Pretreatment & Passivation

Cyanide zinc plating chemicals only perform as well as the steel going in. Deep-drawn shells, stamped brackets, wire forms and small turned parts arrive with very different loads of drawing lubricant, oxide and shop dirt, so the degrease and pickle steps in the flow are a starting point rather than a fixed recipe. Heavily oiled parts need longer in the alkaline cleaner or a second cleaning stage; parts carrying heat scale need a longer acid dip or a mechanical descale first.

Inside the cyanide zinc plating process the coating is a zinc layer whose brightness and uniformity are set by the brightener, the current density and how clean the surface was on the way in. After plating, parts pass through a dilute nitric neutralisation and a passivation dip. Which passivation you run — white, blue-white or colour — changes both the look and the corrosion result, so tell us which one is on your line when you ask for a recommendation.

In industrial metal plating, corrosion performance is a system result. It depends on zinc thickness, on the passivation and on whether a sealer follows. We do not publish a salt-spray figure for this brightener on its own, because it would not survive contact with a different tank; ask us for the data that matches your thickness, passivation and sealer, and run it on your own parts before you write a specification around it.

Bath Control, Impurities & Equipment

  • Brightener level: dose from bath analysis and the ampere-hours you have passed, not from how the last rack looked. These zinc electroplating chemicals only mean something alongside the zinc metal and caustic figures on the same sheet, so read the three together.
  • Deposit appearance: a zinc plating brightener will not rescue a bath that is out of balance. If brightness falls off across the whole load, check zinc metal first; if it falls off only in low-current areas, look at brightener level and temperature.
  • Iron and copper: drag-in from pickling and from plated racks is the usual reason a bath starts to darken. On industrial electroplating lines running several part families, keep a rack strip routine and check the bath after each product change.
  • Carbonate and cyanide: on a low-cyanide bath the carbonate climbs as cyanide is consumed. When free cyanide falls and the deposit dulls at high current density, analyse before topping anything up.
  • Agitation and filtration: steady movement — cathode movement on racks, rotation in barrels — plus a simple filtration loop keeps particulate out of the deposit and keeps the brightener working evenly.
  • Tank and equipment: a lined steel or plastic tank, extraction at the tank edge, and a DC supply with headroom above the current density you actually run. Cyanide-bearing solutions, including spent rinse water, are handled under your local rules for cyanide waste.
  • Records: keep make-up date, analysis results and brightener additions on one sheet. When a deposit problem shows up months later, that sheet is what tells you which variable moved.

Packing, Documentation & Delivery

Payment terms100% T/T in advance
Minimum order quantityVaries by chemical; confirmed with our sales team per order
Lead time2 weeks
Packing10 kg/box; 25 kg or 50 kg/bag; 20 kg/25 kg/30 kg/200 kg/drum; 1,000 kg/IBC drum
ShippingPer the terms agreed in the current contract
Inspection certificateIssued after delivery, stating the batch number and the warranty period
Safety data sheetAsk your sales contact for the sheet covering the grade you order
StorageSealed, dry and ventilated, away from acids and foodstuffs

Technical Support & Model Matching

Choosing the right match is where most sourcing decisions stall. As a trading supplier, we keep one point of contact from first enquiry to after-sales: tell us what you are making and the conditions you work under, and we shortlist the closest matches from our supplier network, compare specifications and arrange samples before you commit to a bulk order. If something does not behave as expected, we work with the supplying partner on the cause and a practical fix, and stay with the case until it is settled. Email, WeChat or WhatsApp enquiries get a reply within 24 hours.

FAQ

Can the bath run without sodium cyanide at all?

Yes. The make-up is set out in two columns: a cyanide-free column where sodium cyanide is left out entirely, and a low-cyanide column where a small amount is used. Both use the same cyanide zinc plating chemicals for brightness, so a shop can start on one and move to the other as its permits and waste treatment allow. Tell us which column you intend to run and we will send the matching make-up sheet.

Will one tank handle both rack and barrel work?

The same chemistry runs on both, but not at the same settings — a barrel needs a lower current density and its own rotation, a rack needs cathode movement. Many shops keep one tank and swap the cathode gear, which works as long as the current density is rechecked after the swap. In a cyanide zinc plating process the throwing power is good enough that mixed part families in one barrel usually plate evenly.

What should we check first if the deposit goes dull?

Start with the surface, not the bath. Check rinse quality after degreasing and after pickling, then the current density on the actual rack. If the parts are clean and the current is right, have the bath analysed for zinc metal and brightener before adding anything. Dullness that appears only in recesses points at brightener level or temperature; dullness across the whole load usually points at contamination, or at cyanide zinc plating chemicals that have drifted out of balance.

Can the process run on an automatic line?

Yes, provided the line can hold the current density steady and dose the brightener evenly. Automatic industrial electroplating lines usually add the brightener on an ampere-hour basis, which suits this bath because the additive is consumed in proportion to the current passed. Check that transfer times between tanks are short enough that parts do not dry out between plating, neutralising and passivation.

What zinc thickness should we aim for?

Thickness is set by plating time and current density, and it should come from the corrosion target on the drawing rather than from the bath. Decide the salt-spray hours you need, then agree the thickness and the passivation that get you there. In industrial metal plating the passivation and any sealer often do as much for the result as another few microns of zinc.

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