• Fengfan Cyanide Zinc Plating Chemicals Bright Zinc Process Brightener Brightener 96 for Cyanide Zinc plating
  • Fengfan Cyanide Zinc Plating Chemicals Bright Zinc Process Brightener Brightener 96 for Cyanide Zinc plating

Fengfan Cyanide Zinc Plating Chemicals Bright Zinc Process Brightener Brightener 96 for Cyanide Zinc plating

Aldehyde-free brightener for cyanide zinc baths: bright deposits over a wide current density range, strong throwing power, low-chrome passivation.
  • Fengfan Cyanide Zinc Plating Chemicals Bright Zinc Process Brightener Brightener 96 for Cyanide Zinc plating

Description

Product Overview

Brightener 96 is the brightening additive for cyanide zinc plating baths — the component that carries the brightness, while the zinc oxide, sodium cyanide and caustic soda supply the metal and the conductivity. It goes into new make-ups and into running baths alike, and it belongs to a full electroplating chemicals range that covers pretreatment, plating and post-treatment, so a shop can build a whole line from one supplier.

Cyanide zinc baths remain the practical choice where parts are awkward: deep recesses, blind holes, threads, stacked barrel loads and mixed work that would show bare patches in a simpler process. The bath is controlled on analysis, and free cyanide and zinc metal are the two figures that shift most, so the additive has to stay predictable while everything around it is adjusted. That is the duty this brightener is built for.

Typical users are job shops and in-house lines plating fasteners, stamped hardware, small machined components and general steel fabrications, on both barrel and rack lines. If you are starting a new cyanide zinc bath or replacing an additive you are no longer happy with, the process of electroplating stays exactly as it is — pretreatment, zinc, passivation — and only the brightener changes.

Key Properties

  • Bright across a wide current density window. A fully bright deposit is obtained from 0.2 to 2 A/dm². The low end is what matters in practice: recesses, the faces of parts that sit against a jig, and work deep inside a barrel all fall into that band, and they brighten along with the high-current edges instead of dulling or burning.
  • Strong throwing power on awkward geometry. Threads, blind holes, pressed corners and stacked loads come out uniformly bright rather than patchy, and the product is particularly suited to a barrel plating process where parts screen each other for most of the cycle.
  • One brightener for every cyanide level. Low, medium, high and little-cyanide baths all take the same addition, so a shop that runs more than one recipe — or that steps its cyanide concentration up and down with the workload — does not need a separate brightener for each.
  • No aldehyde. The formulation contains no aldehyde and stays stable in strong alkaline solution, with slow consumption, so the bath does not accumulate breakdown products that later have to be treated out.
  • One addition to control. The bath table lists a single brightener alongside the standard electroplating chemicals; there is no A/B ratio to keep in balance and no second brightener to dose against the first.

Bath Composition by Cyanide Level

ComponentLow cyanideMedium cyanideHigh cyanideLittle cyanide
Zinc oxide (ZnO)10–15 g/L15–25 g/L35–45 g/L11–12 g/L
Sodium cyanide (NaCN)15–20 g/L25–40 g/L70–90 g/L6–10 g/L
Sodium hydroxide (NaOH)70–80 g/L70–80 g/L80–100 g/L110–120 g/L
Sodium carbonate (Na2CO3)15–20 g/L15–20 g/L15–20 g/L15–20 g/L
Sodium sulfide (Na2S)0.1–0.3 g/L0.1–0.3 g/L0.1–0.3 g/L0.1–0.3 g/L
Brightener 965 ml/L5 ml/L5 ml/L5 ml/L
Anode1# pure zinc1# pure zinc1# pure zinc1# pure zinc

Process Sequence

  1. Acidic degreasing and derusting — scale, rust and shop dirt come off first, or nothing that follows will hold.
  2. Rinse.
  3. Alkaline chemical degreasing — takes off the oils and polishing residues so the metal plating that follows bonds to clean steel.
  4. Hot-water wash.
  5. Flowing cool water wash.
  6. Activate in 10% HCl — a short dip to strip the passive film from the surface.
  7. Rinse.
  8. Bright zinc plating — the process of electroplating itself, and the stage where the brightener does its work.
  9. Recycle rinse — drag-out is returned to the plating tank instead of going to effluent.
  10. Rinse.
  11. Neutralise in 2–3% HNO3.
  12. Low-chrome passivation.
  13. Rinse.
  14. Dry at 60–80 °C.

Brightener Replenishment

Consumption is quoted at 100–150 ml per kiloampere-hour under normal working conditions, with the bath held between 23 °C and 43 °C. Dosing against the rectifier rather than the calendar is the simplest way to stay inside that figure: read the ampere-hour meter at the end of a shift, add the matching volume, and keep each addition small. Small, frequent additions hold the brightener concentration flat, and a flat concentration is what keeps colour consistent from one load to the next in an otherwise stable plating process.

Barrel work carries one extra rule. Add brightener within the last half hour before the load leaves the bath; dosing at the end of the cycle keeps quality steady and consumption at the low end of the range. In a busy metal plating shop the brightener is usually the additive that drifts first, so keep a short log of ampere-hours against volume added and compare it with the quoted range each week. A figure that climbs well above the range supports excessive drag-out, a leaking tank or a load that has outgrown the tank — not to a reason to keep adding more.

Bath Make-Up Order

  1. Fill the tank to about two-thirds of working volume with water, then add the caustic soda and stir until it has fully dissolved.
  2. Add the zinc oxide slowly into the warm caustic solution and keep stirring until the batch is clear and no powder is left sitting on the bottom.
  3. Add the sodium cyanide under good ventilation, in the quantity your chosen recipe calls for. This is the addition that sets the free cyanide level, so weigh it rather than estimating.
  4. Add the sodium carbonate and sodium sulfide — two more electroplating chemicals that buffer the bath and help keep heavy-metal contamination out of the deposit.
  5. Add the brightener last, at the rate shown in the bath table, stirring gently rather than splashing.
  6. Bring the tank up to working volume, then filter the batch or let it settle before production work starts.
  7. Analyse the finished bath and plate a scrap panel first. Judge brightness in the recesses as well as on the edges before you commit a live load.
  8. Keep acid away from the tank at every stage. A cyanide bath must never be acidified, so the acid derusting line stays physically separate and parts are rinsed thoroughly before they cross over.

Low-Chrome Passivation Compatibility

  • Built for a low-chrome step. This brightener is formulated to sit ahead of low-chrome passivation rather than a heavy hexavalent chromium film, so a shop that has to move away from Cr6+ can keep its existing cyanide zinc line and change the post-treatment instead. Among the electroplating chemicals on a zinc line, it is the deposit that decides whether a light passivation still shows colour.
  • A much lighter effluent load. Against traditional Cr6+ passivation, the low-chrome route this brightener supports reduces the pollution load by more than 90% — far less chromium in the rinse water and a much smaller treatment job at the end of the line.
  • Even colour starts with an even deposit. A bright layer that is uniform across the current density range takes an even passivation film, and an even film is what keeps colour matched between the edges and the recesses of the same part.
  • The corrosion figure is yours to confirm. Salt-spray performance depends on coating thickness, the passivator, the sealing step and the test conditions. Check the result on a finished part against your own specification rather than relying on a general number.
  • Sealing is the usual next step. Where the specification asks for more than the passivation film alone gives, a post-passivation sealer is standard practice at the end of the process of electroplating on a zinc line, and it is the cheapest way to add protection without touching the plating bath.

Ordering and Delivery

ItemDetail
BrandFengfan
Payment100% T/T in advance
Minimum order quantityVaries by chemical; confirmed with our sales team per order
Lead time2 weeks
Packing10 kg/box; 25 kg or 50 kg/bag; 20 kg / 25 kg / 30 kg / 200 kg drum; 1,000 kg/IBC drum
ShippingPer the terms agreed in the current contract
CertificateInspection certificate issued after delivery, stating the batch number and warranty period

Bath Type & Container Care

Brightener 96 is made for cyanide-bearing zinc baths, and the lowest column in its bath table still carries 6–10 g/L sodium cyanide — “little cyanide” is not the same as cyanide-free. Before ordering, check the bath analysis sheet: free cyanide above zero and zinc oxide in the make-up are the signs this brightener is the right match. If your line is cyanide-free alkaline zinc, the brightening chemistry, chelation and wastewater profile are different, so do not assume a direct swap will reproduce the same brightness or throwing power; we supply separate cyanide-free alkaline zinc brighteners and will quote the matching one once we know your bath and parts. Treat a change of bath type as its own project — clean and prepare the tank, then trial on scrap panels — rather than dosing this additive into a cyanide-free tank.\n\nOnce a container is opened, keep it closed and upright in a bunded area, and write the batch number and opening date on the label. Use a measure dedicated to brightener only; never use a scoop that has been in the acid derusting line, because acid must not come into contact with a cyanide bath or its concentrate. Do not return unused brightener to the master drum. Keep containers out of direct sunlight and away from oxidisers, and keep the SDS at the dosing point. Rinse empty containers before disposal and send the rinse water to the cyanide wastewater stream, not the general drain.

Technical Support & Model Matching

Choosing the right match is where most sourcing decisions stall. As a trading supplier, we keep one point of contact from first enquiry to after-sales: tell us what you are making and the conditions you work under, and we shortlist the closest matches from our supplier network, compare specifications and arrange samples before you commit to a bulk order. If something does not behave as expected, we work with the supplying partner on the cause and a practical fix, and stay with the case until it is settled. Email, WeChat or WhatsApp enquiries get a reply within 24 hours.

FAQ

Which parts gain the most from this brightener?

Parts that are hard to cover: deep recesses, blind holes, threads, the faces that sit against a jig, and barrel loads where the parts screen each other for most of the cycle. On simple flat work at high current density a basic brightener will usually do the job, but where coverage is the problem this one earns its place. If you are unsure, describe the part and the rack or barrel arrangement and we will tell you whether the plating process you already run will cover it.

What happens if my free cyanide analysis drifts?

Cyanide zinc baths are controlled on analysis, and free cyanide is the figure that moves most as drag-out and workload change. Correct the bath by bringing the zinc oxide and sodium cyanide back to the recipe you are running, and leave the brightener addition alone — adding brightener to a bath that is short of cyanide usually just moves the problem along. Take the analysis first, then decide.

How should the brightener be stored and handled once a container is opened?

Keep the container closed and upright, out of direct sunlight and away from acids and oxidisers. Measure with clean, dedicated vessels — never a scoop that has been in an acid tank — and add under ventilation. Reseal partly used containers instead of leaving them open on the line. The ordinary metal plating workshop rules apply: read the SDS before first use, keep food and drink away from the tank, and follow your site's chemical handling procedure.

Is this the right brightener for a cyanide-free alkaline zinc line?

No. This one is formulated for cyanide-bearing zinc baths and will not behave the same way in a cyanide-free alkaline bath. Cyanide-free alkaline plating chemicals are a separate family, and which additive suits your line depends on the bath type, the parts and the finish you need. Tell us what you are running and we will point you to the matching product.

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