• Fengfan OX-401 Acid Zinc Plating Intermediate Low Foam Anionic Surfactant For Acid Zinc Plating
  • Fengfan OX-401 Acid Zinc Plating Intermediate Low Foam Anionic Surfactant For Acid Zinc Plating

Fengfan OX-401 Acid Zinc Plating Intermediate Low Foam Anionic Surfactant For Acid Zinc Plating

Low-foam anionic surfactant carrier for acid zinc plating. Emulsifies and disperses OCBA and BAR brighteners, with good leveling and deep plating coverage.
  • Fengfan OX-401 Acid Zinc Plating Intermediate Low Foam Anionic Surfactant For Acid Zinc Plating

Description

Product Overview

Fengfan OX-401 is a low-foam anionic surfactant used as a carrier in acid zinc plating. It arrives as a red-brown, transparent, water-soluble liquid with a solid content of at least 60%, and it goes into the bath rather than onto the parts, so metal plating services can cover rack lines, barrel lines and continuous work from a single drum.

The product has two working identities. Dosed at brightener level it carries the brightening side of the bath and can be run on its own or with an emulsifier; dosed at softener level it supports the overall balance of the bath. Outside straight acid zinc, the same chemistry is used in acid zinc-nickel alloy and in acid copper plating, which is why plants with more than one bath often hold a single drum of it. For buyers assembling acid zinc plating chemicals into a working package, this is the component that keeps the organic side of the bath distributed and under control.

Fengfan OX-401 Acid Zinc Plating Intermediate Low Foam Anionic Surfactant For Acid Zinc Plating

Specifications

Appearance at 25 °CRed-brown to red-brown transparent viscous liquid
Physical formViscous liquid
OdourSlight
Solid content≥60%
pH (1% aqueous solution)6.0–8.0
Specific gravity at 25 °C>1.1 g/cm³
SolubilityWater-soluble
Working bath pH5.5–6.5
Working temperature20–35 °C
Systems coveredAcid zinc, acid zinc-nickel alloy, acid copper

Brightener and Softener Roles

  • Brightener role, 20–50 g/L. At this level the product carries the brightening side of the bath. It can be run on its own or alongside an emulsifier, which gives a formulator room to simplify a package that has grown too many components.
  • Softener role, 40–100 g/L. The higher level is the softener route, used when the bath is judged on its overall behaviour rather than on brightness alone. Treat the two levels as two different jobs, not as a stronger and a weaker version of the same addition.
  • Pick the role before you pick the number. Decide what the bath is short of first, then choose the level inside that role's range. Changing role mid-campaign is the usual reason an industrial metal plating bath drifts.
  • Hold the level steady once it suits you. Small, regular additions made against a recorded figure are easier to control than occasional large corrections, and they keep the surfactant concentration predictable from week to week.

Low Foam and Emulsifying Power

Foam is the quiet cost in an acid zinc line. It lifts out of the tank with the work, dries into a film that has to be rinsed off, and in barrel work it traps air where the parts rub together. A low-foam carrier keeps the working surface of the bath clear, which matters most in industrial metal plating, where agitation is vigorous, tank freeboard is tight or the barrel turns fast.

The second job is emulsification. Acid zinc plating chemicals depend on brighteners based on OCBA (o-chlorobenzaldehyde) and BAR (benzylideneacetone), and a brightener is only useful while it stays distributed through the bath; once it drops out or floats, brightness becomes patchy and the addition stops earning its place. This product emulsifies and disperses both, so the brightener stays available in the working volume instead of collecting at the surface or on the tank wall. Combined with its leveling and deep-plating behaviour, that is what carries brightness into recessed faces and low-current areas rather than leaving it on the edges of the part.

Process Setup and Bath Control

  1. Check the bath is sitting inside the temperature and pH window on the specification sheet before anything else goes in, and correct it first if it is not.
  2. Decide whether this addition is a brightener-role or a softener-role addition, then weigh the quantity against the bath volume rather than estimating from the drum.
  3. Add it slowly into a moving bath — under working agitation rather than into a still tank — so the viscous liquid disperses instead of sinking to the bottom as a slug.
  4. Run a trial load and look at the parts that are hardest to plate: recesses, shielded faces and the low-current end of the rack. Those are the areas metal plating services are judged on, and the places where a carrier either works or does not.
  5. Record the addition and the bath condition that went with it, so the next correction starts from a known point rather than from memory.
  6. Keep the drums closed between additions. The product is hygroscopic by nature of being water-soluble, and an open drum invites contamination from the shop floor.

Metal Plating Services

  • Barrel work on small parts. Fasteners, pressings and small turned parts carry foam out of the barrel and into the rinse if the bath is foaming. A low-foam carrier is appropriate for this kind of metal plating services work.
  • Rack work on larger fabrications. Brackets, tube frames and castings put high-current edges and shielded faces in the same load. Leveling and deep-plating behaviour are what keep the finish even across that spread.
  • Parts with deep recesses and blind holes. These are where a brightener package that has separated shows up first, because there is no fresh solution movement inside the recess to rescue it.
  • Plants running zinc nickel plating alongside straight zinc. The same carrier serves both, which keeps the number of separate additions on the bath card down.
  • Shops that also run acid copper. The product has a place there too, so one drum can cover two bath types on the same site.

Aluminum Anodizing Lines

This is a zinc-plating additive, and it belongs on the zinc side of a plant. Many industrial metal plating sites run an acid zinc line for steel fittings, brackets and fixings alongside a line that finishes aluminium, and it is worth being clear about which drum goes where: the carrier described here is not an anodizing bath component and should not be dosed into an oxide tank.

Where the two processes meet is at the purchasing desk. Fengfan supplies the aluminum anodizing side as its own family — degreasing and dewaxing agents, chemical polishing additives, alkali etch additives, electrolytic colouring and the sealing agents used after dyeing. Keeping the zinc additive and the anodizing chemicals on separate lines, with separate specifications, is the practical way to avoid the cross-contamination that shows up as patchy colour or a hazy film on anodised aluminium.

Surfactant Supply for Formulators

  • A fixed specification to blend against. Solid content at 60% or above, a defined pH on a dilute solution and a specific gravity above 1.1 give a formulator a calculable contribution instead of an unknown.
  • Water-soluble, so it drops into aqueous packages. There is no coupling solvent to balance and no phase separation to chase when the concentrate is diluted.
  • Viscous but pumpable. The product meters and weighs predictably at ambient temperature, which matters when a blend is made in small batches rather than by the tonne.
  • Compatibility with other additives. It is formulated to sit alongside the other components of an acid zinc package rather than to dominate it, so replacing one surfactant in an existing blend is a realistic exercise.
  • A supply route for industrial surfactants buyers. Distributors and formulators can take this product as a standalone raw material alongside the rest of the Fengfan surfactant and intermediate range.

The Wider Electroplating Range

Fengfan Brightener for SZ-30B Sulfate Zinc PlatingBrightener for sulfate zinc baths, including continuous wire plating
Fengfan Bright Zinc Alkaline ZN 50Alkaline non-cyanide zinc process for rack and barrel lines
Fengfan Brightener for Cyanide Free Alkaline Zinc Plating ZN-500Cyanide-free alkaline zinc brightener with a low-current-density additive
Fengfan Bright Medium Phosphorus Electroless Nickel FF-6000Bright medium-phosphorus electroless nickel plating process
Fengfan Phoenix EB 204A-204BDivalent tin salt electrolytic colouring additive for anodised aluminium
Fengfan Phoenix Seal 149-LMiddle-temperature sealing agent for aluminum anodizing
Fengfan Phoenix Seal 149-TMedium-temperature nickel acetate sealer for anodised parts
Fengfan FI-970 Bright Acid Copper Plating ProcessHigh-brightness acid copper with leveling and a buffable deposit
Fengfan Wood Stone Concrete Nano-Protective FF-4219Water-based nano protection for wood, stone and concrete
Fengfan Nickel Purify P3Purification treatment for bright nickel plating baths
Fengfan Chrome Mist Inhibitor FF-116Mist suppression for chromium plating lines

Acid Zinc-Nickel Alloy Baths

  • The same carrier job, in an alloy bath. Acid zinc-nickel still relies on an organic brightener package held evenly through the working volume, so the surfactant role does not change when nickel salts are added to the bath.
  • Keeping the package evenly available. Because the product emulsifies and disperses the aldehyde brighteners, it helps prevent the local concentration swings that show up as colour variation between high and low-current areas.
  • The addition level follows the package, not the alloy ratio. The brightener and softener levels describe how the product is used, so confirm the figure against your own zinc nickel plating brightener system rather than scaling it from the nickel content.
  • One drum, fewer mistakes. Plants running both straight zinc and zinc-nickel lines reduce the risk of a wrong drum going into the wrong tank when the carrier is common to both.

Scenario One: Barrel Zinc Lines

A job shop running small fasteners through a barrel line has two recurring complaints: foam climbing out of the barrel and dull patches on the parts that sat against the barrel wall. Both trace back to the same place. When the brightener package is not fully dispersed, the bath works unevenly, and when the surfactant foams, the foam carries the brightener out of the tank with the load.

This is the situation the product was built for. Dosed at the brightener level, it holds the OCBA and BAR components in suspension and keeps foam down while the barrel turns, so the addition that was paid for stays in the bath and the parts that were shielded inside the load still see a working concentration. Shops buying acid zinc plating chemicals as a package usually start here, because the barrel line is where an unbalanced carrier shows up fastest.

Fengfan OX-401 Acid Zinc Plating Intermediate Low Foam Anionic Surfactant For Acid Zinc Plating

Scenario Two: Anodizing Plants with a Zinc Line

  • One plant, two chemistries. An aluminium finisher typically anodises the profiles and sends the matching steel brackets and fixings through an acid zinc line, so the site holds both anodizing chemicals and zinc additives.
  • Keep the drums apart. The carrier described here belongs to the zinc tank. The aluminum anodizing line runs on its own degreasers, etch additives and sealers, and mixing the two stores is the usual source of a hazy or patchy finish.
  • Order the plant as a plant. Because Fengfan supplies both sides, a finisher can build one purchase list that covers the zinc line and the anodizing line without adding a second supplier for each tank.
  • Where the two processes share labour. Operators who move between lines are the ones who most need clear labelling, which is one more reason to keep one specification sheet per drum.

Scenario Three: Multi-Process Plating Shops

Plenty of finishing shops run acid zinc next to a nickel line, and it is tempting to look for one additive that serves both. This product does not. It is a carrier for acid zinc and acid zinc-nickel work, and its job is done inside those baths; an electroless nickel plating line runs on its own chemistry, with its own reducer, complexing agent and pH window.

The practical arrangement is a bottle of this carrier at the zinc tank and the nickel chemistry kept separate. Fengfan supplies both ends of that split, including a bright medium-phosphorus electroless nickel process for shops that run the two side by side, so the two additions can be ordered together while staying in their own tanks. Buying zinc nickel plating and nickel chemistry from one supplier shortens the list without blurring the boundary between them.

Scenario Four: Brightener Formulators

  1. Start with the specification: solid content, pH on a dilute solution and specific gravity are the three figures that decide how much of this surfactant a concentrate can take.
  2. Bench-blend a small batch of your brightener concentrate at the ratio you intend to run, and keep a sample of the current version beside it for comparison.
  3. Plate test coupons from both blends and compare the recessed faces, the high-current edges and the foam on the surface. That tells you whether the emulsifying behaviour matches what your package needs.
  4. Scale up in one drum lot and retain a sample from it. If the concentrate behaves the same way at production volume, the change is safe to write into your own specification.
  5. Formulators and distributors who buy industrial surfactants in bulk tend to judge this product on repeatability rather than on a single result, which is why the published figures matter more than a demonstration.

Scenario Five: Plating Line Builders

  • A carrier that does not demand foam control hardware. Low foam reduces the need for weir adjustments, defoaming additions or oversized rinse stages on a new line.
  • Predictable behaviour on automated lines. A product with a fixed specification and a defined dosing role is easier to write into a control recipe than one that has to be tuned by eye.
  • Documentation to pass on. Line builders hand a chemical list to the end customer, so paperwork that arrives with each batch makes that handover simpler.
  • Chemistry that covers the whole line. Whether the plant ends up running zinc, zinc nickel plating or an electroless nickel plating tank, the same supplier can equip the rest of the process rather than leaving the builder to assemble a chemical list from several sources.

About Fengfan Trade

Fengfan Trade is the international trading arm of Wuhan Fengfan Electrochemical Technology Co., Ltd, a name that has been in surface finishing since 1984. More than forty years in the trade gives us a practical view of what a bath needs, and it is the reason the range is organised the way it is: general metal plating, electroless plating, electronic plating, aluminum anodizing chemicals, chemical intermediates, industrial surfactants, coating chemicals, raw materials and surface treatment equipment.

The Wuhan production site works to documented standard management and a 6S shop-floor system, and batches are checked against the published specification before they are packed, so what arrives matches what was quoted. Buying across the range means one contact for the zinc tank, the anodizing line and the nickel bath, with technical data that can be handed to your own quality department. Customers reach us from China and from overseas markets, most often through a referral or a repeat order — which is the part of the business we pay most attention to.

Ordering and Delivery

  • Minimum order quantity. Varies by chemical; confirmed with our sales team per order.
  • Lead time. 2 weeks.
  • Payment. 100% T/T in advance.
  • Packing. 10 kg/box; 25 kg or 50 kg/bag; 20 kg/25 kg/30 kg/200 kg/drum; 1000 kg/IBC drum. This product is supplied in 25 kg, 50 kg and 200 kg plastic drums.
  • Shipping. Per the terms agreed in the current contract.
  • Documentation and warranty. An inspection certificate is issued after delivery stating the batch number and warranty period.
  • Bulk and wholesale. This is a production chemical supplied by the drum, so volume pricing is quoted against the quantity and delivery schedule you need — ask your sales contact for the terms that apply to your order.
  • Customisation. If your plant needs a different pack size or specific paperwork for internal approval, tell your sales contact what you require and they will confirm what can be arranged.
  • Storage. Keep the drums in a cool, dry and ventilated warehouse, closed between additions.

Eco-Friendly Surfactants from Leading Manufacturers

Fengfan is committed to sustainability and innovation in surfactant manufacturing. Our low-foam anionic surfactants are designed for acid zinc plating, reducing environmental impact while maintaining high efficiency. They are a practical choice for paint chemicals suppliers who want to improve their formulations with eco-friendly components. Choosing Fengfan means working with a brand that prioritizes green solutions without compromising on performance.

Supporting Surfactants Manufacturers and Paint Chemicals Suppliers

Surfactants manufacturers and paint chemicals suppliers are constantly seeking products to expand their offerings, and Fengfan OX-401 serves as a versatile component in their formulations. It provides excellent wetting and dispersing properties and is suitable for applications such as alodine coating and passivation of stainless steel, where it helps ensure uniform coverage and improved adhesion. By incorporating Fengfan OX-401, manufacturers can deliver high-performance products that cater to the evolving needs of their clients.

Technical Support & Model Matching

Choosing the right match is where most sourcing decisions stall. As a trading supplier, we keep one point of contact from first enquiry to after-sales: tell us what you are making and the conditions you work under, and we shortlist the closest matches from our supplier network, compare specifications and arrange samples before you commit to a bulk order. If something does not behave as expected, we work with the supplying partner on the cause and a practical fix, and stay with the case until it is settled. Email, WeChat or WhatsApp enquiries get a reply within 24 hours.

FAQ

Can I run this carrier on its own, or does it need an emulsifier alongside it?

It can be used either way. On its own it handles both the emulsifying and the brightening side of the addition, which suits a bath that has been simplified down to fewer components. Alongside an emulsifier it takes a supporting role in a package that is already built around one. The right choice depends on how your brightener package is put together, so it is worth testing both on a bath sample before you change a running line.

Does it suit both rack and barrel work?

Yes. The product is dosed into the bath rather than applied to the parts, so the rack or barrel decision sits with your line rather than with the additive. What does change between the two is agitation: a barrel turns the solution over far more aggressively than a rack, which is exactly where a low-foam carrier earns its place.

What should I check first if foam starts building in the bath?

Low foam is not the same as no foam. Start with the addition itself — a slug of viscous liquid dropped into a still tank will sit and then disperse unevenly, which can look like a foaming problem. Then check whether the bath temperature and pH have drifted out of their working window, and whether oil or cleaner has carried over from pre-treatment. If the bath is otherwise in range and the foam persists, speak to your technical contact before adding a defoamer, since that changes the surfactant balance you have just set.

Can I add it to a bath that is already running, or only when making up a new one?

Both are normal practice. Additions to a working bath are made slowly into the agitated solution, in the quantity the chosen role calls for, and the parts are checked afterwards. On a new make-up the same quantity goes in as part of the bath build. There is no requirement to drain a bath before using the product.

What does the pH figure on the specification refer to?

It is measured on a dilute solution of the product itself in water, not on your plating bath. Read it as a property of the concentrate — it tells you how the liquid behaves when it is diluted and how it will shift the balance of a package you are blending — while the bath itself is controlled to its own working pH separately.

How should the drums be stored between batches?

In a cool, dry and ventilated warehouse, with the drum kept closed when it is not in use. The product is water-soluble and viscous, so the two things to keep out are moisture from a humid store and shop-floor dust that can settle on an open drum head. Bringing the drum up to ambient temperature before weighing also makes the addition easier to handle in cold weather.

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