Features
AL200 is suitable for passivation treatment of aluminum, which can form a titanium-zirconium composite conversion film on aluminum substrate and has good corrosion resistance.
- Nickel-free and chromium-free process;
- It can be used for pretreatment of liquid coating, powder coating, sizing, etc., and can replace trivalent chromium or hexavalent chromium processes;
- Passivation speed is fast, and it is not easy discoloring;
- Used for pretreatment of painting: greatly improve the binding force of printing or painting.
The film layer is colorless and transparent, which does not affect the appearance of the workpiece.
Working conditions
| Item |
Standard |
Optimal |
| AL-200 |
10~25g/L |
15g/L |
| Temperature |
20~35℃ |
25~30℃ |
| Pure water conductance |
≤30μs/cm |
≤15μs/cm |
| Processing time |
1~5min |
3min |
| pH |
4.0 ~ 5.0 |
4.0 ~ 5.0 |
| Air stirring |
Not recommended |
Not recommended |
| Circulating filtration |
Recommended use |
Recommended use |
Chemical Nature and Regulatory FeaturesFengfan AL‑200 is formulated as a chromium‑free passivation agent designed specifically for aluminum and aluminum alloy surfaces, avoiding the use of hexavalent chromium. It forms a conversion film that protects metal surfaces while maintaining their original appearance. Because it is chromium‑free, it aligns with environmental safety standards and addresses concerns related to toxic heavy metal regulations. The agent is intended for use in processes that may include alodine coating alternatives or as part of aluminum anodizing service lines where regulatory compliance and worker safety are important. The film formed offers protection in corrosion testing, particularly in neutral salt spray environments, giving enhanced resistance compared to untreated surfaces.Applicability and Substrate CompatibilityAL‑200 is applicable across various aluminum alloys and die casting aluminum. It is suitable for parts that have undergone surface machining, forming, or finishing where passivation is needed to prevent premature corrosion. Because it is chromium‑free, it can be used in settings where alodine coating is restricted or where alternative passivation is required. The product functions in both industrial finishing shops and anodizing lines (i.e. where anodizing aluminum process is performed), offering compatibility with aluminum sheets, profiles, castings, and fabricated components. Its usage in aluminum anodizing kits environments allows users to integrate AL‑200 as an additional or replacement passivation stage before coatings or surface finishing.Performance Traits and Corrosion ProtectionAccording to available information, AL‑200 enhances neutral salt spray resistance, substantially prolonging time before onset of visible corrosion on aluminum substrates. Though exact hour values are not detailed, it is presented as having improved corrosion protection in comparison with untreated or less advanced passivated aluminum. The agent is promoted as a chromium‑free solution that protects aluminum and aluminum alloys from corrosion in a more sustainable manner. Its film is expected to provide stability under standard finishing exposures, laying groundwork for subsequent protective coatings or anodizing surfacing. This makes it suited for process chains that include anodizing aluminum process or require durable passivation prior to anodized aluminum application. Product AdvantagesInnovative System Design Ensuring Broad Chemical CompatibilityThe AL-200 formulation’s key advantage lies in its advanced conversion film chemistry, utilizing titanium-zirconium composites to create a stable, chromium-free protective layer compatible with diverse aluminum alloys. Its nickel-free and transparent characteristics allow integration directly within the aluminum anodizing kit workflows without impacting downstream coating systems. The process design supports rapid passivation cycles under moderate temperature and pH controls, favoring process repeatability and minimizing downtime. This adaptability contributes to maintaining operational efficiency while aiding regulatory compliance through the replacement of hexavalent chromium-based alodine coating methods.Enhanced Performance Delivering Reliable Corrosion Resistance and UsabilityAL-200 offers superior corrosion protection, significantly improving neutral salt spray endurance, an essential performance metric in harsh service environments. The transparent, colorless film ensures that aesthetic requirements for anodized aluminum surfaces remain uncompromised. From a usability perspective, the passivation is straightforward with standard dosing and temperature conditions, eliminating the need for specialized equipment adjustments. This ease of integration enhances workflow consistency and reduces training overhead within finishing lines incorporating the anodizing aluminum process, yielding tangible benefits in both operational reliability and product quality assurance.
Use Scenarios
Surface Pretreatment Before Coating or Painting
AL‑200 can be applied on aluminum parts that will subsequently receive paint, powder coat, or adhesive bonding. In these cases, providing a stable passivated surface reduces underfilm corrosion, improves adhesion, and extends service life. For factories or shops offering aluminum anodizing service, using AL‑200 as pretreatment helps ensure that anodized layers or subsequent coatings adhere well and last longer. Parts produced with aluminum anodizing kits in small or medium batches also benefit from this passivation step to maintain consistency.
Applications in Outdoor or Corrosive Environments
Equipment, enclosures, architectural fixtures, or signage made of aluminum exposed to weather, humidity, or coastal atmospheres can benefit from AL‑200. The chromium‑free passivation film helps protect such anodized aluminum or aluminum alloy parts from corrosion that would otherwise degrade surface finish or structural integrity over time. For manufacturers supplying parts into marine, automotive, or infrastructure projects, AL‑200 offers protective performance without regulatory drawbacks associated with traditional alodine coating methods.
Use in Mixed‑Alloy or Die Casting Production
Die casting aluminum often includes varied alloying elements and may have porosity or non‑uniform surface finish. AL‑200 is suitable for such substrates because it is designed for both aluminum and aluminum alloy, including die castings. Workshop operations that combine die cast, extrusion, or sheet aluminum components can standardize on AL‑200 for passivation, aligning with aluminum anodizing process workflows. This reduces complexity in chemical inventory and helps maintain corrosion protection across different substrate types.
About Us
Wuhan Fengfan International Trade Co., Ltd. is a wholly owned subsidiary of Wuhan Fengfan Electrochemical Technology Co., Ltd., founded in 1984.
Fengfan is specialized in development, production, and export of metal surface finishing chemicals, including electroplating agents, pretreatment chemicals, anodizing chemicals, and conversion coatings. It serves both domestic and international markets, providing support for aluminum anodizing service and related industries.
The company’s facilities include R&D laboratories, pilot electroplating and anodization trial units, and full‑scale production lines. Fengfan has capacity to produce thousands of tons annually of surface treatment additives.
Its product offerings include chromium‑free passivators like AL‑200, trivalent chromium products, and other agents used in anodizing aluminum process or applications that require anodized aluminum surface treatments.
FAQ
What does “chromium‑free passivator” mean for AL‑200?
It means AL‑200 does not use hexavalent chromium in its formulation, offering protective film formation that avoids environmental and regulatory issues tied to traditional alodine coating processes.
Is AL‑200 effective in salt spray tests?
Yes. AL‑200 improves neutral salt spray resistance on aluminum and aluminum alloy surfaces, based on performance data shared in promotional materials.
Can AL‑200 be used before anodizing?
Yes. It is suited for use in pretreatment workflows prior to anodizing, as part of aluminum anodizing service or anodizing aluminum process to enhance corrosion resistance and surface readiness.
Which aluminum substrates are compatible with AL‑200?
Both aluminum alloys and die cast aluminum are mentioned as compatible substrates for AL‑200.
Does AL‑200 affect the appearance of aluminum?
The product is described as forming a conversion film that maintains the metal’s original look without discoloration or residue.
Order AL‑200 now to upgrade your aluminum anodizing service with chromium‑free protection and reliable corrosion resistance!