• Fengfan OX-301 Potassium Chloride Zinc Plating Intermediate Potassium Chloride Plating Carrier
  • Fengfan OX-301 Potassium Chloride Zinc Plating Intermediate Potassium Chloride Plating Carrier

Fengfan OX-301 Potassium Chloride Zinc Plating Intermediate Potassium Chloride Plating Carrier

Low-foam carrier with over 70% solids that disperses brighteners through high-salt potassium chloride baths for bright low-current-density deposits.
  • Fengfan OX-301 Potassium Chloride Zinc Plating Intermediate Potassium Chloride Plating Carrier

Description

Product Overview

Fengfan OX-301 is a low-foam carrier for potassium chloride, or acid, zinc plating. It arrives as a light yellow to yellow viscous liquid that dissolves fully in water, with a solid content above 70% — one of the more concentrated carriers among our acid zinc plating chemicals, which keeps the drum-to-tank arithmetic sensible on a busy line.

In the tank it has one main job: it carries. Acid zinc brightness comes from a package of organic brighteners and softeners, and those organics only work if they stay evenly dispersed through a plating solution that is heavy with potassium chloride. The carrier holds them in suspension and keeps feeding them to the cathode surface, so what happens at the part stays consistent from the first load of a shift to the last.

Salt resistance is usually the first thing a plating engineer tests. This carrier keeps its dispersing and emulsifying action in potassium chloride electrolytes of different concentrations, so a freshly made-up tank and a bath that has been running and building up for weeks behave in much the same way.

The payoff is what most shops judge a carrier on: brightness across a wide range, including the middle and low current density areas that go dull first on complex work. Levelling comes with it, and so does deep plating into recesses. Where a job needs more reach still, the carrier can be run alongside OX-108 to strengthen that deep plating effect.

Specifications

PropertyValue
Chemical nameLow-foam zinc plating carrier
Product typeChemical intermediate for potassium chloride (acid) zinc plating
Appearance at 25 °CLight yellow to yellow viscous liquid
Solid content> 70%
pH value (1% water solution)4.0–7.0
Specific gravity at 25 °C> 1.1
OdourSlight
SolubilityWater-soluble
Function in the bathSoftener carrier and dispersing component for the brightener package

Function in the Acid Zinc Bath

A carrier is a surface active agent by nature. Its molecules gather at the boundary between the plating solution and the part, and that is where they decide how much of the brightener package reaches the surface and how evenly it is spread.

In acid zinc the difficulty is the electrolyte itself. A potassium chloride bath carries a heavy load of chloride salts, and organic additives that disperse easily in plain water can separate or stop working as the salt content rises. This carrier was built around that constraint: it holds its dispersing and emulsifying action in potassium chloride solutions of different concentrations, so the same addition behaves the same way in a new tank and in a seasoned one.

The wide brightness range is the practical benefit. Current density varies across any load — high at the edges and contact points, low in the middle of a panel and inside recesses — and a carrier with a narrow window leaves part of that load dull. With a wider range, the middle and low current density areas build a sound, bright deposit instead of a grey one, and that band is usually what decides whether a load passes inspection.

Levelling and deep plating come from the same behaviour. Because the additive film is distributed evenly, the deposit fills micro-profile and reaches into recessed geometry rather than building only where the current is strongest. Shops running parts with deep draws, blind holes or shielded faces notice this first, and it is also why the carrier pairs so well with OX-108 when a job needs extra reach.

It is a team player as well. The carrier is designed to be used with other additives, so it can sit inside an existing brightener and softener combination rather than forcing a rebuild of the whole package. For a plating shop that means one variable changed at a time; for a formulator it means a carrier that can be dropped into a system already in development.

Bath Conditions and Dosage

  • Softener level: 150–250 g/L. This is the working band for the carrier as the softener component; move within it as the load and part mix change rather than jumping outside it.
  • Deep-plating partner: OX-108 at 200–250 g/L. Running the two together strengthens the deep plating effect on work with recesses and shielded areas, and the pair is balanced through the two addition levels.
  • Bath temperature: 20–35 °C. Hold the tank inside this window; both the dispersing action and the appearance of the deposit are set up around it.
  • Bath pH: 5.5–6.5. This is the bath value, not the concentrate. The 4.0–7.0 figure on the specification sheet is measured on a 1% water solution of the product itself, and the two numbers are often confused when a tank is being set up.
  • Judging the result: run a test panel and read it from the high current density edge inwards. That single panel shows what the metal plating process is doing across the whole load before a production batch is committed.
  • Make-up and top-up: the split between them depends on tank size, turnover and drag-out. Ask us for a starting point for your bath, then adjust from what the panel shows.

Low-Foam Behaviour on the Line

During the process of electroplating, gas leaves the cathode continuously, and every pump, filter return and movement of work stirs the bath on top of that. Foam is the visible result, and it costs more than it looks: a foam layer takes up tank volume, climbs the walls, dries on parts and equipment, and hides the work surface from the operator who is trying to see what the deposit is doing.

Because this carrier is a low-foam surface active agent, it does its dispersing job without building a head of foam. That matters most on lines that run hard — dense loads, strong solution movement, high current density — where a foaming carrier forces the operator to back off the very conditions the job needs.

Low foam is not the same as no foam, and it is worth being precise about that. Foam belongs to the whole bath rather than to one component: the brightener, any wetting agent, the level of agitation and the amount of work in the tank all feed into it. If foam appears after a change, look at the carrier-to-brightener balance before reaching for a defoamer, which only hides the symptom.

Confirm the behaviour on your own bath. Send us the bath type, the temperature and the way the tank is agitated, and we will tell you what to expect from the carrier at the level you plan to run.

Applications

  • Recessed and deep-drawn parts. Blind holes, deep draws and shielded faces are where a carrier is tested, because the deposit has to build inside geometry the current barely reaches — the point where a metal plating process usually shows its limit first.
  • Mixed work on one load. Large panels and small fittings on the same load pull very different current densities, and the wide brightness range keeps the small parts from going grey while the panels stay bright.
  • Baths that swing in concentration. Tanks that are diluted, built up or run at different potassium chloride levels keep the same dispersing and emulsifying behaviour, so the carrier does not have to be re-balanced every time the bath moves.
  • Lines that agitate hard. Where the process of electroplating already stirs the bath — strong solution movement, high current density, dense loads — a low-foam carrier keeps the surface from becoming the limiting factor.
  • Formulators and blenders. Supplied as a chemical intermediate, the carrier can be built into a softener system of your own design instead of being used only as a ready additive.

Storage and Handling

  1. Store drums in a cool, dry warehouse, out of direct sunlight and away from anything that could puncture or crush them.
  2. Keep the drum closed between additions. The carrier is water-soluble and takes up whatever falls into an open drum, and a closed lid also stops the surface from skinning over.
  3. Stir before drawing an addition. A high-solids carrier can vary from top to bottom after long storage, and a stirred drum gives a representative sample.
  4. Let a cold drum come to room temperature before use. Viscosity changes with temperature, so a cold drum measures differently by volume than a warm one.
  5. Weigh the addition where you can. The specific gravity is above 1.1, so a litre is not a kilogram, and the addition is easier to hit on a scale than in a jug.
  6. Keep the batch label with the drum until it is empty, so a panel result can always be traced back to the lot it came from.

Related Products

  • Zinc plating brighteners: Brightener for SZ-30B sulfate zinc plating, Bright Zinc Alkaline for rack and barrel plating ZN 50, and Brightener for cyanide-free alkaline zinc plating ZN-500.
  • Copper plating: FI-970 bright acid copper plating process, built for high deposit brightness.
  • Tin and colouring: Phoenix EB 204A-204B divalent tin salt electrolytic coloring additive.
  • Aluminium finishing: Phoenix Seal 149-L and Seal 149-T medium temperature sealing agents for anodizing.
  • Surface protection and bath care: Wood Stone Concrete Nano-Protective FF-4219, Nickel Purify P3 and the environmentally friendly chrome mist inhibitor FF-116.

Ordering and Delivery

  1. Tell us the bath you run — potassium chloride zinc or another electrolyte — the tank volume, and the carrier level you hold in the plating solution now. We will confirm that this grade is the right one before anything ships.
  2. Minimum order quantity varies by chemical and is confirmed with our sales team per order; the figure that applies to your enquiry is stated with the quotation.
  3. Packing: this carrier is supplied in 50 kg, 200 kg and 1,000 kg plastic drums. Across our chemicals the packing range is 10 kg/box, 25 kg or 50 kg/bag, 20 kg, 25 kg, 30 kg or 200 kg/drum, and 1,000 kg/IBC drum.
  4. Payment: 100% T/T in advance.
  5. Lead time: 2 weeks.
  6. Shipping: per the terms agreed in the current contract.
  7. Documents: an inspection certificate is issued after delivery stating the batch number and warranty period.

Bath-Type Compatibility

  • Potassium chloride zinc is the home bath. OX-301 belongs in an acid zinc line built on a potassium chloride electrolyte, run at 20–35 °C and pH 5.5–6.5 with the carrier at 150–250 g/L as the softener component. Its salt resistance and dispersing action are tuned for a plating solution carrying a heavy chloride load.
  • Alkaline zinc needs a different product. A cyanide-free alkaline bath works on caustic chemistry and polymer additives: IZE as the basic brightener, BPC-48 as the top brightener, ZN-50 or ZN-500 as a finished brightener system, and DPE-III as the levelling component. Pouring an acid carrier into an alkaline tank will not lift brightness.
  • Sulfate zinc runs on another electrolyte. Wire, strip and continuous lines working from zinc sulfate with boric acid use the SZ-30A brightener system — zinc sulfate 300–450 g/L, boric acid 20–30 g/L, pH 3.0–4.5. The salt resistance of OX-301 is built around chlorides, so it is not a stand-in for a sulfate system.
  • Acid zinc-nickel should be checked before you switch. Our OX-401 carrier is the grade documented for acid zinc-nickel as well as acid zinc and acid copper, so tell us if the bath is an alloy one and we will confirm the right carrier rather than have you trial the wrong drum.
  • Hot-running potassium chloride lines are better served by OX-105, the high-temperature carrier with a cloud point of 95 °C or above and a solids content of 75% or more. OX-301 is chosen instead where low foam and deep plating are the priorities.
  • Inside the same family, OX-201 works as a solubiliser that raises the cloud point of the bath, while OX-401 and OX-501 are anionic surfactant carriers that emulsify OCBA and BAR and put their strength into the middle and high current density areas. OX-301 is the low-foam softener carrier, aimed at deep plating and at the middle-to-low current density band that dulls first.
  • Checking takes one message: send the bath type, the potassium chloride concentration, the working temperature, the current density range and a photo of the part. We will say whether OX-301 is the right carrier for that tank or whether another grade in our acid zinc plating chemicals range is the closer fit, and supply the technical data you need for the decision.

Technical Support & Model Matching

Choosing the right match is where most sourcing decisions stall. As a trading supplier, we keep one point of contact from first enquiry to after-sales: tell us what you are making and the conditions you work under, and we shortlist the closest matches from our supplier network, compare specifications and arrange samples before you commit to a bulk order. If something does not behave as expected, we work with the supplying partner on the cause and a practical fix, and stay with the case until it is settled. Email, WeChat or WhatsApp enquiries get a reply within 24 hours.

FAQ

Is this carrier only for potassium chloride zinc plating?

Yes. It is built for potassium chloride, or acid, zinc electrolytes, and that is where its salt resistance and dispersing behaviour are tuned. It sits in our acid zinc plating chemicals range alongside the brighteners and wetting agents used in the same bath. Alkaline zinc and sulfate zinc use different carrier chemistry, so if you run those lines as well, tell us the bath type and we will point you to a product that can actually work there.

How is a carrier different from a brightener?

A brightener controls how the zinc grains grow and how reflective the finished deposit is. A carrier is the delivery system: it is a surface active agent that keeps the brightener and softener evenly dispersed in a high-chloride bath and brings them to the part. Feed brightener into a bath with too little carrier and much of it never reaches the surface it was bought for.

The middle and low current density areas are still dull. What should I check first?

Start with the three variables that move first: the carrier level inside its working band, the bath temperature at 20–35 °C, and the bath pH at 5.5–6.5. Then run a test panel and read it from the high current density edge inwards, because that is the fastest picture of what the metal plating process is doing across the load. If the dull band survives with the carrier at the top of its band and temperature and pH in window, send us the bath details and the panel result and we will work through the additive balance with you.

Can I use it as a component in my own brightener formulation?

Yes. It is a chemical intermediate rather than a finished additive package, so it can be built into a softener system of your own design. Formulators typically use it as the carrier layer and balance it against their own brightener and wetting components. Ask us for the technical data you need for your formulation work, and tell us the bath type so the recommendation matches what you are building.

Will it foam on my line?

It is a low-foam carrier by design, so it disperses the package without building a foam layer of its own. Foam during the process of electroplating still comes from the whole bath — brightener, wetting agents, agitation, current density and how much work is in the tank all play a part. If foam appears after a change, check the carrier-to-brightener balance before adding a defoamer.

What is the right way to handle a drum that has been sitting in a cold warehouse?

Let it come to room temperature and stir it before drawing an addition. Viscosity moves with temperature, so a cold drum measures differently by volume than a warm one, and that difference shows up as a dosage error. Weigh the addition rather than pouring to a mark, keep the drum closed between additions, and store it in a cool, dry place.

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