• Fengfan FK-8008 Low-Temperature Cathodic Acrylic Water-Based Electrophoretic Lacquer
  • Fengfan FK-8008 Low-Temperature Cathodic Acrylic Water-Based Electrophoretic Lacquer

Fengfan FK-8008 Low-Temperature Cathodic Acrylic Water-Based Electrophoretic Lacquer

Cathodic acrylic water-based lacquer, 58±2% solids, cures at 110–120 °C for aluminium, plated parts and hardware. Bulk supply from Fengfan.
  • Fengfan FK-8008 Low-Temperature Cathodic Acrylic Water-Based Electrophoretic Lacquer

Description

Product Overview

FK-8008 is a cathodic acrylic electrophoretic coating supplied as a concentrated, water-based lacquer. It is built for finishing lines that want a protective, decorative film on metal parts without the oven temperatures a conventional acrylic system demands, and it suits platers, job coaters and hardware makers who already run a cathodic tank and want to add colour and gloss without rebuilding the oven section.

We make it from imported raw materials on a patented process and supply it as a concentrate, diluted on site to the working solids used in the tank. The formulation is acrylic, water-borne and cathodic, which is what allows it to be run on a standard cathodic line and cured in a low-temperature oven.

The parts that are well-suited to it already carry a plated or polished surface: aluminium components, nickel-plated fittings, precious-metal ornaments, locks, lamp and clock parts, glasses frames, lighter fittings and furniture hardware. It is a topcoat, not a pretreatment, so everything it does depends on a clean, fully rinsed substrate underneath.

Fengfan FK-8008 Low-Temperature Cathodic Acrylic Water-Based Electrophoretic Lacquer

Technical Specifications

PropertyValueTest method
AppearanceLight yellow or brownish red transparent viscous liquidVisual inspection
Solid content58 ± 2%GB/T 6751
pH (25 °C)5.0 ± 0.5pH meter
Conductivity600 ± 300 µS/cmHG/T 3335
Working bath solid content10–12%GB/T 6751
Working bath pH (25 °C)4.5–5.5pH meter
Working bath conductivity (25 °C)600 ± 300 µS/cmConductivity meter
Solvent content2–4%Chromatograph
Bath temperature24–28 °CThermometer
Baking conditions110–120 °C for 30–40 minutes—

Key Advantages

  • A bath that holds its balance — imported raw materials and a patented process give the concentrate a consistent composition, so colour and film build stay steady from one drum to the next instead of drifting halfway through a production run.
  • Wetting that reaches the recesses — strong hydrophilicity lets this electrophoretic lacquer wet polished, plated and passivated surfaces evenly, so the film follows edges, ribs and recesses instead of pulling away and leaving bare patches.
  • Level films with less afterwork — good levelling gives a film with a strong, smooth feel; parts that would otherwise be buffed after coating often come off the line ready to pack, which removes a handling step and the marks that come with it.
  • Colour that resists change — the cured film carries strong anti-corrosion and discoloration resistance, so plated parts hold their appearance through handling, packing and display instead of dulling once they leave the line.
  • Even deposition across a rack — good throwing power and uniform film build mean parts at different rack positions and different current densities finish with a similar appearance, and the process runs at high efficiency with low power draw.
  • A water carrier with low solvent content — the working bath carries only a small solvent fraction, which keeps ventilation demand and waste handling lighter than solvent-borne systems and makes the coating chemicals easier to manage on an existing line.

Colour Pastes & Film Appearance

The base is supplied clear, and colour is added at the bath with colour pastes. Both water-based and oily pastes can be used, so one water based electrophoretic coating can serve a clear finish on one tank and a matched shade on another without changing the base lacquer. Paste dosage sets the depth of colour; send us the target shade and we will confirm the paste and the addition range to work with.

On the part the film reads as glass-clear where it is unpigmented and deep where it is coloured. High transparency and fullness give a three-dimensional effect that flat lacquers lose, especially over polished or bright-plated surfaces, and the film sits flat and smooth rather than pooling at edges and holes.

Expect the coating to emphasise what is underneath rather than hide it. Where a part carries polished faces next to as-machined areas, the difference stays visible through the film — usually what a decorative part wants, but worth agreeing with your customer before the run.

Shade consistency between runs comes from keeping paste addition and bath parameters on the same footing. That discipline is what allows parts from different production batches to be assembled together without a visible mismatch.

Process Flow & Line Integration

  1. Finish and rinse the substrate first. The part has to reach the tank clean and free of plating salt, acid or polish residue; carry-over is the most common reason a film shows streaks or poor adhesion.
  2. Rack for contact and drainage. A cathodic acrylic coating needs a firm electrical contact and a rack position that lets the film drain evenly; contact points stay uncoated, so place them where they will not show on the finished part.
  3. Build the working bath. Cut the concentrate with deionised water to the coating-process solids listed in the specifications, then set pH and conductivity inside their ranges; use water clean enough that the conductivity reading actually means something.
  4. Hold temperature and solvent content. Keep the bath inside its working temperature window and check solvent content, so the film flows out properly in the oven instead of skinning over early.
  5. Deposit, rinse and recover. Rinse drag-out over a recovery stage and return it to the tank; that keeps solids in the bath rather than in the rinse water.
  6. Cure, cool and inspect. Parts pass through the low bake, cool, and are checked for film uniformity, gloss and colour against the panel approved when the electrophoretic coating was first trialed.
Fengfan FK-8008 Low-Temperature Cathodic Acrylic Water-Based Electrophoretic Lacquer

Application Scenarios

  • Aluminium parts and trim — handles, bezels, housings and profiles that need a clear or tinted film over a bright surface; the water based electrophoretic coating wets polished aluminium evenly, so the film does not break at edges or corners.
  • Plated metal parts — including work that comes off an electroless nickel line: the lacquer seals the plate, adds depth to the finish and protects it from fingerprints during handling and assembly.
  • Precious-metal ornaments and small fittings — thin, transparent films that protect without masking the metal, used on jewellery findings, badges and decorative pieces where the surface is the product.
  • Lamps, clocks, glasses frames and lighter accessories — decorative hardware that is touched all day, and where keeping gloss through constant handling matters more than thickness.
  • Locks, furniture hardware and plumbing fittings — parts facing moisture, cleaning agents and abrasion, where a cathodic acrylic coating adds a corrosion barrier on top of the plate and extends service life.
  • Watch casings and consumer electronics trim — surfaces that carry the product's perceived value; the film gives a premium, fingerprint-resistant finish with good gloss retention.
  • Automotive and motorcycle brightwork — trim and small components exposed to weather, road spray and washing, where a scratch-resistant topcoat keeps the decorative plate underneath presentable.

Changing Over From Another Coating

Changeover is where coating projects usually stall, so plan it before the first drum arrives. Check the tank, the circulation loop and the rinse stages for residue from the previous coating, strip and re-rack the contact points, and confirm the rectifier holds a steady voltage across the rack you intend to run. A tank that has held a different chemistry needs a thorough clean before this electrophoretic lacquer goes in — residue in a corner shows up as a defect on the first batch.

Look at the whole line rather than the tank alone: the cure oven has to hold the low bake window with a real load inside it, the paste you intend to use has to match the shade standard, and the rinses after deposition need enough clean water to carry drag-out away. Where those pieces are already in place, a switch is mostly a matter of bath make-up and a trial run. As with any of the coating chemicals we supply, we would rather see a trial on your own parts before a full tank is committed.

If the part currently carries a painted or powder-coated film, that layer normally has to come off first; the lacquer bonds to metal, and a previous organic coating underneath it becomes a weak point rather than a base.

Ordering & Delivery

  • Packaging — 10 kg/box; 25 kg or 50 kg/bag; 20 kg, 25 kg, 30 kg or 200 kg/drum; 1,000 kg/IBC drum. Across our coating chemicals the format follows the product and the volume, so tell us your working bath size and we will confirm the handling that fits.
  • Minimum order quantity — varies by chemical and is confirmed with our sales team per order.
  • Lead time — 2 weeks.
  • Payment — 100% T/T in advance.
  • Shipping — per the terms agreed in the current contract.
  • After delivery — an inspection certificate is issued stating the batch number and the warranty period.
  • Before the first delivery — ask your sales contact for the current safety data sheet and the storage and transport guidance that applies in your region.
  • To quote accurately — tell us the substrate, the target shade, the working bath volume and the cure equipment on your line.

Technical Support & Model Matching

Choosing the right match is where most sourcing decisions stall. As a trading supplier, we keep one point of contact from first enquiry to after-sales: tell us what you are making and the conditions you work under, and we shortlist the closest matches from our supplier network, compare specifications and arrange samples before you commit to a bulk order. If something does not behave as expected, we work with the supplying partner on the cause and a practical fix, and stay with the case until it is settled. Email, WeChat or WhatsApp enquiries get a reply within 24 hours.

FAQ

Which materials can be coated with this electrophoretic lacquer?

Metal parts. Aluminium and aluminium alloys are the most common substrate, followed by plated steel and zinc parts — including surfaces finished on an electroless nickel line — and precious-metal pieces. The film bonds to a clean metal surface, so the deciding factor is pretreatment rather than the metal itself. Castings and mixed alloys deserve a trial first, because surface porosity varies from lot to lot and shows through a transparent film.

Can the finish be matched to a specific colour?

Yes. The base is supplied clear and colour is built in at the bath with colour pastes; both water-based and oily pastes work, which lets one line run a shade for furniture hardware and another for ornaments. Send us the target shade or a physical standard and we will confirm the paste and the dosage range. Approve a coated panel before the production run, because a water based electrophoretic coating reads slightly differently over polished and satin substrates.

How does the low bake temperature reduce energy costs?

The film cures in a low-temperature bake instead of the 140–150 °C window many cathodic acrylic coating baths need. A lower oven set point cuts the energy used to bring oven and load up to temperature and reduces the heat lost through the oven walls on every cycle, and the shorter ramp means less oven time for the same load. The size of the saving depends on your oven, your load density and how often you run, so treat it as a line-by-line calculation rather than a fixed percentage.

How should parts finished with this coating be maintained?

The cured film is there to reduce maintenance, not add to it. Wipe with a soft cloth and a mild, non-abrasive detergent, then rinse and dry. Avoid scouring pads, abrasive polishes and strong solvents, which dull the gloss and can cut through the film at edges. Parts that are handled constantly — locks, lighter fittings, watch casings — are better wiped than polished, since the film's fingerprint resistance does most of the work.

Why is the working bath solid content so much lower than the product solid content?

Because you are buying a concentrate, not a ready-to-run bath. The drum holds the electrophoretic coating at full strength; on site it is cut with deionised water to the solids that give the film its build, and the bath is then set for pH, conductivity, temperature and solvent content before production. The dilution is normal make-up rather than a sign of a weak product — but it is also the step where most bath faults begin, so measure dilution and water quality instead of estimating them.

What film thickness and test data can you confirm for my part?

Film build is governed by the working bath solids, the deposition voltage and the geometry of the part, so there is no single figure that holds for every job. What we can do is confirm the parameters that control it and issue the technical data for the batch you receive. Measure the film on a coated panel from your own line before setting a specification; ask your sales contact for the technical data sheet and the batch certificate for the lot delivered.

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