• Fengfan Phoenix Etch 660 Alkali Corrosion Resistance Additive For Aluminum Anodizing
  • Fengfan Phoenix Etch 660 Alkali Corrosion Resistance Additive For Aluminum Anodizing

Fengfan Phoenix Etch 660 Alkali Corrosion Resistance Additive For Aluminum Anodizing

Keeps dissolved aluminum in the caustic etch bath, cutting sediment and pitting before anodizing. One additive for mirror and matte stock.
  • Fengfan Phoenix Etch 660 Alkali Corrosion Resistance Additive For Aluminum Anodizing

Description

Product Overview

Phoenix Etch 660 is an alkali etch additive for aluminum parts on their way to anodizing. It goes into the caustic etch tank at the front of the aluminum anodizing process — the stage that strips the natural oxide, cuts back extrusion lines and sets the surface profile the anodic layer will follow.

A plain caustic bath keeps dissolving aluminum until it can hold no more. The dissolved metal then drops out as sludge, the etch rate drifts from rack to rack, and parts come out streaked or pitted. This additive changes that balance. It keeps the dissolved aluminum in solution, holds the attack at a controlled rate and leaves the workpiece with a finer, more even surface as it leaves the tank.

It suits mirror-polished and matte stock equally, runs in a single bench tank or a full production line, and is controlled through two numbers a shift operator can check: additive dose and free alkali.

Fengfan Phoenix Etch 660 Alkali Corrosion Resistance Additive For Aluminum Anodizing

Properties

  • Mirror and matte in one bath — the same working tank handles polished sheet and matte-etched extrusion, including profiles that still carry extrusion die lines.
  • Stable in a working bath — the additive holds its behaviour as aluminum accumulates, so results do not swing between fresh and worked solution.
  • Surface active agent plus corrosion inhibitor — the two are formulated together, so parts leave the tank with a fine, even texture rather than an over-attacked one.
  • Low consumption — doses are small and top-ups follow the bath, which keeps chemical use per part modest.
  • Straightforward control — free alkali and additive dose are the two levers, both confirmed by routine bath analysis.
  • Fits the line you already run — an addition to the existing etch tank, with no extra process stage to install.

Bath Composition and Operating Conditions

ItemRangeOptimal condition
PE66010 – 20 g/L15 g/L
Free alkali30 – 50 g/L40 – 45 g/L
Temperature30 – 60 °C40 – 50 °C
Time30 s – 10 min60 s – 2 min
Finish coverageMirror and matte stockBoth

Role in the Etch Bath

Two jobs are done at once inside the etch tank. The first is complexation. Dissolved aluminum is what normally limits bath life: once the caustic can no longer hold it, the metal precipitates and the tank starts to sludge up. Complexation raises that ceiling — even at 140 g/L of aluminum in the bath, the metal stays in solution instead of settling on the bottom, so the tank keeps working long after a plain caustic etch would have been dumped.

The second is rate control. A strong caustic etch attacks aluminum quickly, and a fast attack is what opens pits and produces a coarse, uneven surface. A corrosion inhibitor in the formulation slows the reaction enough for the etch to remove metal evenly across the load rather than biting into the faces that will be visible later. Because this stage sits early in the anodizing aluminum process, the condition of the surface here is carried into every step that follows.

Aluminum Alloys and Surface Effects

  • Wrought aluminum — sheet, plate, extrusions and machined parts that will carry an anodized aluminum finish. Tell us the alloy grade if you are working with die-cast or high-silicon material, because those etch differently from wrought stock.
  • Mirror stock — polished surfaces keep their reflectivity because the attack is held back and spread evenly; the etch keys the surface instead of dulling it in patches.
  • Matte and satin stock — dwell time inside the working window deepens the matte, and extrusion lines fade progressively rather than showing as bright streaks.
  • Pitting control — the inhibitor is what stops a hot, strongly alkaline bath from opening pits on faces that will be seen after anodizing.
  • A consistent profile — an evenly cut surface takes the oxide evenly, which is the foundation the later aluminium anodizing steps build on.
  • Less carry-over — parts come out of the tank with less sludge clinging to them, which keeps the following rinse cleaner for longer.

Running the Bath

  1. Check the free alkali first — confirm the etch bath is at the strength you want before anything else goes in.
  2. Bring the bath to temperature inside the working range and hold it there; temperature and free alkali together set the etch rate.
  3. Add the additive at the dose from the table, scattered into the bath with circulation running so it disperses fully.
  4. Set work movement or air agitation for the load. If you etch with ultrasonics, hold the frequency between 40 and 60 kHz — running higher can mark the surface.
  5. Run a scrap or sample piece before you anodize aluminum production parts, and check the finish and the amount of metal removed against your target.
  6. Titrate free alkali and aluminum regularly and top up the additive against consumption rather than on a fixed calendar.
  7. Rinse promptly and thoroughly as the rack leaves the tank, so the etch stops before the parts move down the line.

Product Advantages

  • One additive for both finishes — mirror and matte production can share a single etch tank instead of splitting the bath or the schedule.
  • Longer intervals between dumps — the bath holds its working condition as aluminum accumulates, so teardown and re-make happen less often.
  • Fewer rejects at the etch — patchy, over-etched parts are usually a bath-control problem, and this is a control aid rather than a workaround.
  • Scales with the line — from an aluminum anodizing kit on a bench to a multi-tank plant, the same two control points apply.
  • Nothing new to install — it goes into the etch tank you already have, with no extra stage, and the rinse sequence stays as it is.
  • Built for continuous production — a line running an aluminum anodizing service keeps the same etch result across a shift, which is what repeat orders depend on.

Formulation and Stability

The formulation is built around the two things that destabilise a caustic etch: aluminum load and uncontrolled attack. Complexation lifts the ceiling on dissolved metal, while the inhibitor holds the reaction inside a band an operator can actually steer. Because the additive keeps working across a wide spread of free alkali and temperature, a bath does not have to be pinned to one narrow set point — useful on lines where the mix of work changes through the day.

The surface active agent works on the other side of the interface. It leaves the workpiece with a fine, consistent texture as it comes out of the tank, which makes the surface easier to inspect and gives the next stage a regular profile to build on. Consumption stays low, so topping up is a short, routine task rather than a correction made after results drift.

Consistency between lots matters more here than in most additions, because the etch is the first visible stage of the job. A bath that behaves the same way on Monday and on Friday is what makes a written specification repeatable.

Applications

  • Decorative and functional parts — architectural hardware, trim, handles and enclosures that need an even etch before the aluminum anodizing process begins. A uniform etch here is what keeps the finished face free of streaks.
  • Extruded profiles — long sections with die lines and handling marks; the etch cuts the surface back progressively, so the lines disappear rather than being covered over.
  • Mixed-finish shops — a line that runs polished sheet in the morning and matte extrusion in the afternoon can keep one etch bath and change only the dwell time.
  • High-volume plants — racks moving through in sequence get the same etch from the first to the last, which is what keeps a batch visually matched.
  • Small workshops and kit users — a bench tank working from an aluminum anodizing kit gets the same control points as a full plant, just at smaller volume.
  • Prototype and sample work — a controlled etch shortens the trial-and-error loop before you anodize aluminum parts for a customer sample.

Bath Life and Operating Value

Bath life is where the economics of an etch additive show up. A caustic etch that loads up with aluminum has to be dumped, cleaned and re-made; each of those events costs caustic, water, labour and production time, and each one leaves you with a fresh bath that has to be brought into condition again. Keeping the aluminum dissolved pushes those events further apart and holds the tank in a steady working state instead of a cycle of fresh and tired chemistry.

For a plant running an aluminum anodizing service, the second gain matters as much as the first: an etch that behaves the same way over many cycles produces parts that look the same, which reduces the rejects that only appear after anodizing and colouring. Operators also spend less time on the tank itself — less desludging, less scraping, fewer unplanned stops — and more time on throughput.

None of this depends on running the bath at an extreme. The additive is designed to work inside ordinary caustic etch conditions, so the gain comes from better control rather than from pushing temperature or alkalinity higher. In plants that offer aluminum anodizing as a service, where many parts are etched, rinsed and anodized in large batches, keeping the etch bath stable is essential to holding throughput. Phoenix Etch-660 helps the alkali bath stay effective over many cycles, reducing bottom sediment, making process maintenance easier and supporting consistent quality across the parts that go on to anodized finishes. It also helps cut rejects caused by etch defects that would otherwise carry through the whole anodizing workflow.

Related Products

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  • Phoenix EB 204A-204B — a two-component divalent tin additive for electrolytic colouring in aluminium anodizing lines.
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  • Phoenix Seal 149-T — a medium-temperature sealing agent for anodic films on aluminum and its alloys.
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  • Wood Stone Concrete Nano-Protective FF-4219 — a water-based protective agent for wood, stone and concrete surfaces.
  • Nickel Purify P3 — a bright nickel bath treatment for trace metal impurities.
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Company Background and Quality Control

Fengfan has been in surface finishing since 1984, when Wuhan Fengfan Electrochemical Technology Co., Ltd. was founded; the trading company that handles export orders is its wholly owned subsidiary. The group's site in Wuhan's Dongxihu district covers about 67 acres with roughly 7,000 m² of floor space, and additive production runs at 3,000–5,000 tonnes a year. In-house R&D and quality control sit behind that output.

The range follows the anodizing line from start to finish — degreasing and dewaxing, chemical polishing, alkali etch additives, electrolytic colouring, sealing — alongside plating chemistry for zinc, copper, nickel, tin and precious metals. Questions about a specific bath are answered against the conditions a customer is actually running rather than from a general data sheet.

For buyers specifying chemicals for aluminium anodizing lines, the practical value is continuity: the etch additive, the colouring salt and the sealer come from the same supplier, so the stages are chosen to sit next to each other rather than being matched up afterwards.

Ordering and Delivery

  • Payment: 100% T/T in advance.
  • Minimum order quantity: varies by chemical and is confirmed with our sales team for each order.
  • Lead time: 2 weeks.
  • Packing: this additive is supplied in 25 kg units and 1,000 kg bulk. Across the range we also pack 10 kg/box, 25 kg or 50 kg/bag, 20 kg/25 kg/30 kg/200 kg/drum and 1000 kg/IBC drum.
  • Shipping: arranged per the terms agreed in the current contract.
  • Documentation: an inspection certificate is issued after delivery stating the batch number and warranty period.
  • Before you order: tell your sales contact the alloy you are etching, the bath volume and the finish you want, and ask about sample availability if you would like to run a trial before committing to a full pack.

Structural and Design Advantages for System Stability

Phoenix Etch-660 is formulated to raise the critical concentration of dissolved aluminum ions the alkali bath can hold, which lowers sediment formation and reduces the risk of precipitation. The product works across a broad range of bath temperatures and free alkali levels, so it fits the conditions found in standard aluminum anodizing operations and industrial installations. It is supplied in 25 kg bags or in bulk, which lets plants slot the additive into existing dosing routines, manage inventory in line with consumption and keep dosing precise in established anodizing processes.

Performance and User Value from Longer Bath Life

The additive extends bath stability by keeping the etch bath clear and limiting corrosion during alkali etching, which cuts maintenance frequency and operational downtime. Consistent etch quality carries through to the finished surface, improving uniformity and reducing defects on anodized aluminum parts. Because dosing is controlled and the product tolerates a range of temperatures, it suits both large industrial lines and smaller anodizing service operations, supporting a better return on the process through reliable performance and simpler process control.

Technical Support & Model Matching

Choosing the right match is where most sourcing decisions stall. As a trading supplier, we keep one point of contact from first enquiry to after-sales: tell us what you are making and the conditions you work under, and we shortlist the closest matches from our supplier network, compare specifications and arrange samples before you commit to a bulk order. If something does not behave as expected, we work with the supplying partner on the cause and a practical fix, and stay with the case until it is settled. Email, WeChat or WhatsApp enquiries get a reply within 24 hours.

FAQ

What is this alkali etch additive used for?

It is added to the caustic etch tank that runs before anodizing. Its job is to keep dissolved aluminum in the bath instead of letting it settle as sludge, and to hold the etch rate steady so the surface stays even and free of pits. In practice that means a bath that stays workable longer and parts that enter the aluminum anodizing process with a more uniform surface.

What dosage of the additive is recommended?

Dose between 10 and 20 g/L of working bath volume, with roughly 15 g/L as the usual sweet spot. The figure is tied to bath volume rather than to the load, so it holds whether the tank serves a few prototype parts or a full line turning out anodized aluminum profiles. Heavy loads and long dwell times are handled by moving toward the upper end of the range and checking the bath by analysis rather than by adding more on instinct.

What temperature and time are typical?

Run the bath between 30 and 60 °C, with 40–50 °C giving the most predictable results, and etch for 30 seconds to 10 minutes; most mirror and matte work lands in the 60 second to 2 minute band. Longer dwell deepens a matte finish, while bright polished stock usually wants the shorter end. These are the conditions for the etch stage of the anodizing aluminum process — check them against your alloy and the finish you are matching before a production run.

Does the additive improve the final anodized surface?

It improves what the oxide has to grow on. By holding the etch rate steady and keeping sediment out of the bath, it gives a more uniform surface going into anodizing, and a uniform surface takes a uniform oxide. The difference shows up as fewer patchy or pitted parts after anodizing rather than as a change in colour or gloss, which is exactly the kind of defect that hurts a plant running an aluminum anodizing service on repeat orders.

Is it suitable for anodizing kit users and smaller setups?

Yes. The working window is moderate — no extreme temperature and no unusual tank requirement — so a bench bath run from an aluminum anodizing kit uses the same control points as a large plant. Keep the dose, free alkali and dwell time inside the ranges and it behaves the same way at small volume; the only practical difference is that a small tank reacts faster, so check it more often.

Does it replace caustic soda in the etch bath?

No. Caustic soda does the etching; the additive manages what happens around it. What it brings is a surface active agent and an inhibitor that keep dissolved aluminum in solution and hold the attack even, but free alkali still has to be maintained inside its own range. Treat it as a bath component rather than a substitute.

Can I add it to an existing working etch bath?

Yes, it can be dosed into a bath that is already running. Desludge first if there is heavy sediment on the bottom, bring the bath to temperature and free alkali, then add the dose with circulation on so it disperses before you anodize aluminum parts from that tank. From there, top up against bath analysis rather than on a fixed schedule.

Will a cleaner etch help the later colouring and sealing steps?

It helps by removing a variable. The etch is rinsed off long before colouring, so nothing from the bath carries into the dye or the seal; what carries forward is the surface profile. A profile cut evenly takes an even oxide, and an even oxide is what gives consistent colour and a seal that behaves predictably across a batch — worth remembering when the etch sits at the front of the anodizing aluminum process.

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